The search for agility in the packaging of articles at the processing stage is still very common. This is because many businesses have not yet understood the importance of investing in textile technology and intelligent solutions.
In this article, we’ve put together the main effects that failure to optimize this stage can have on your industry. And, at the end, we present the main tip to ensure greater speed and better results in this process.
Check it out below and have a good read!
What are the impacts of a lack of agility in the packaging of articles at the processing stage?
The packaging of articles at the processing stage is still a recurring problem in the sector. This is often due to manual processing, which can lead to human error.
It should be noted that there are also businesses that use equipment to carry out this stage, but without success. The reason is that most of these tools are outdated, out of date or in a poor state.
And problems with packaging, right at the start of the production chain, can have numerous negative impacts on the textile industry! For example, poor quality packaging, affecting the protection of the rolls. This leads to commercial consequences.
Not to mention that these adversities considerably increase waste of materials. After all, the number of problems can cause losses of raw materials and even affect the rollers themselves.
It should also be mentioned that manual processes require greater operator availability. In this case, malpractice can lead to human error and increased time costs.
Therefore, the lack of agility in this process is usually linked to two main factors: manual operation and obsolete machines.
And who has the equipment to pack items?
In cases where the industry already has equipment, attention must be paid to one more detail: its compliance with NR12. This is a Regulatory Standard that aims to guarantee safety and ergonomics in the operation and maintenance of industrial machinery and equipment.
It also has certain requirements for the installation of these tools. In other words, it dictates the minimum conditions to promote greater safety in the workplace.
Failure to comply with NR12 can result in fines of 50 times the reference value of the equipment, according to the Labor Department. It is worth noting that a machine can receive more than one fine, depending on its inadequacy. Which increases the values.
And the lack of outdated equipment can also cause major maintenance costs. After all, the older the machine, the greater the need for care. This can lead to more downtime and unnecessary costs.
In summary, the lack of agility in the packaging stage of the textile textile processing causes increased costs, wasted time and materials, and also affects your company’s competitiveness.
According to AbitThere are now more than 22,500 formal production units throughout the country. The lack of optimization, automation and quality at this stage disrupts the entire production chain. This consequently hinders the final quality of the product, generating customer dissatisfaction and a bad reputation.
How can the processing phase be improved?
With textile technology! It is essential to invest in tools capable of solving all the problems of the processing phase. The important thing here is to contribute to productivity, increase profits and reduce waste.
Also because, when automated, the packaging of the rolls becomes more agile and precise. Increasing the productivity of this stage by around 80%.
And Delta Máquinas Têxteis’ Automatic Roller Packaging Machine is ideal for guaranteeing agility in the packaging of articles during the processing phase. A EWB700 iConcept Packing has a laser sensor that determines the diameter of the roll.
The machine only uses as much plastic as it needs. This helps to eliminate waste and reduces costs raw material costs by up to 30%.
Its shrink tunnel gives the packaging a good finish. This virtually eliminates the possibility of breakages due to improper handling.
The EWB700 is capable of packing up to 240 rolls per hour. And weighing and labeling. Thus improving productivity, quality and competitiveness in the market. It is ideal for promoting standardization and continuous processes through direct integration with proofreaders.
This is one of the most efficient solutions on the market, 100% national and totally secure. This is because its easy maintenance and handling make it more comfortable for operators.
The packaging machine is therefore perfect for optimizing production in distribution and sales centers for knitwear and woven fabrics on a roll. However, it can also be used in other segments, such as the paper industry, laminates, nonwovens and the like.
It is worth noting that the investment made is paid back within a few months. At the end of the day, you’ll save a lot of money by reducing losses and expenses.
Learn more about Delta Máquinas Têxteis expertise!
A Delta Máquinas Têxteis is your ally during the packaging of articles in the processing phase and in all the operations of your industry!
We have been in the market for over 16 years. All this time, our mission has been to revolutionize the sector. We therefore offer solutions that are really capable of collaborating with business performance and growth. After all, we believe that when a company evolves, the whole sector grows with it!
That’s why our main goal as a company is to contribute to the progress of the entire textile industry. And we do this because we believe that progress is only possible with innovation. To this end, we are taking constant steps towards Industry 4.0 textile.
We are always looking to improve the quality and efficiency of textile technology. In this way, we are able to contribute to the generation of new, increasingly sustainable and prosperous businesses.
Today we are known for innovating! We do this by combining information technology with textile machinesprocesses and management tools to improve results.
That’s why our solutions help your figures by optimizing the entire production chain. But they also help to improve the economic perception of the sector.
It is only by increasing the competitiveness of our businesses and the quality of our deliveries that we will be able to change the textile landscape. Together, we can make our market one of the most important for the Brazilian and global economy.
Would you like to be part of this movement with us? Then download our brochure for free.
