Weaving machines: relationship with quality control and optimization

Weaving machines

There are weaving machines that are capable of contributing to quality control and, consequently, to optimizing production. Investing in these solutions is the same as ensuring productivity, reducing costs and increasing competitive advantage.

With this in mind, we list below the importance of these tools for the industrial weaving process, as well as some examples of machines.

Good reading!

Benefits that weaving machines offer to your production

Promoting optimization in production and improving quality control with weaving machines guarantees numerous benefits. Just like any process in your industry, improving production provides more assertiveness, avoiding unnecessary costs and waste.

Following this line of reasoning, quality control identifies flaws in the fabrics and checks for stained and frayed pieces. But beyond that, it must be understood that this is a continuous procedure and its objective is to predict and anticipate problems throughout the production process.

To do this, you must have an updated production line with tools that contribute to proper quality control.

Therefore, efficient weaving machines, oriented on Industry 4.0 and technology 4.0, are capable of improving these processes due to automation. With the generation of intelligent data, it is possible to predict and plan maintenance, in addition to identifying defects in fabrics and knitwear.

In other words, you will be able to evaluate the resilience of the fiber during the movements required in production processes, for example. As well as its elasticity capacity, therefore, its recovery in its original shape after stretching.

For the weaving process, this is precisely what guarantees production optimization. Having intelligent machines to inspect materials contributes to the quality of the final product and, consequently, to productivity.

Furthermore, reducing costs is essential for the health of your industry. Did you know that by using technology for repairs, you can save R$35 billion a year? With efficiency, in total, the industry is capable of generating savings of R$73 billion per year!

There will also be a gain in competitive advantage due to the improvement and efficiency of its production, as it guarantees quality and production capacity.

All of this is the result of quality control optimizing the production process.

Discover Delta’s machines for the industrial weaving sector

The Delta textile machines are synonymous with technology, efficiency and productivity for your industry. And as we saw above, machines in the weaving sector aim to promote stage quality control, reduce the margin of raw material loss, reduce failure and stoppage rates, and ensure greater time savings.

Therefore, investment in technology is essential to not only correct errors, but also to ensure high profitability.

Therefore, we developed machines for the industrial weaving sector considering the technical quality necessary to deliver this stage. In other words, we focus on quality control to identify errors in the fabric in advance, ensuring efficiency throughout the production chain.

All of them are suitable for the concept of Industry 4.0 to generate greater productivity through data integration. This is because we believe that the development of the sector, as a whole, is driven by innovation. And with each step in this direction we will be elevating the excellence of the textile industry.

Below, we list our main solutions for the industrial weaving stage. Check it out!

Semi-automatic wrapping machine

The Semi-automatic Wrapper EWB550 – iConcept View is one of our intelligent and innovative solutions. It is ideal for industries that seek more standardization and quality by avoiding impasses in the transportation and storage of rolls of mesh or fabric.

This is because it promotes an improved roll finish, in addition to its compact layout making activities easier. It is worth noting that its speed is 1 roll/min, providing even more productivity.

The machine not only contributes to these objectives, but also contributes to a significant reduction in plastic consumption, promoting greater sustainability. Therefore, it guarantees a quick return on investment and, therefore, greater profitability for your industry.

Automatic scales and label printers can be added to the machine to further optimize processes.

Flat fabric Reviewer

The Flat Fabric Reviewer REV110 – iConcept View was created with the aim of optimizing inspection activities. It highlights ease of setup, which contributes to optimization.

The solution generates advantages such as electronic drive with stretch control and a broad view with top and bottom lighting for greater assertiveness.

Furthermore, the inspection table is made of anti-static tempered glass to provide greater strength and safety. Furthermore, the machine’s alignment system is carried out using high definition sensors.

Finally, the REV 110 allows three working options: Roll/Roll; plaited/roll and roll/roll.

All of these attributes provide greater reduction in operational costs and ensure process standardization and automation.

The machine also allows the addition of a digital ruler for width monitoring, a manual or electric cross-cutting system, data integration software and an unfurling arm. These options further ensure quality control, productivity and data integration.

Knitting and fabric reviewer

The Mesh and Fabric Reviewer REV170 – iConcept View is capable of standardizing and automating the review process. Thus, it allows greater assertiveness, in addition to reducing interference and costs in subsequent processes.

For quality control and the success of your industry, this is an indispensable machine. Considering that it inspects knits and fabrics, it can be configured according to each need, in addition to reviewing the quality in search of flaws and defects.

The REV 170 model also has electronic drives with stretch control and wide vision with top and bottom lighting for greater assertiveness.

Like the previous one, the inspection table is made of anti-static tempered glass to provide greater safety. However, there are two work options: roll/roll or plaited/roll.

The following can be added to the model: SNS100 (Digital Ruler Sensor), scale, unfurling arm, manual or electric cross cutter, calculation software, grammage and yield, defect pointing software, 10” HMI and data integration software.

Finally, it reduces setup time with JBOX accumulator at the input, in addition to containing an alignment system using high definition sensors.

It is these characteristics that promote the reduction of operational costs, standardization and automation of the process.

Open mesh Reviewer

The Open Mesh Reviewer REV200 – iConcept View has a different layout! Model controllers aim to simplify the operator’s work to provide reliable information about the inspected material.

The REV 200 is capable of integrating the packaging process, in an automated manner, of the inspected rolls.

And as per the previous ones, the electronic drives have stretching control and the inspection table is made of anti-static tempered glass. The model also has a wide view with top and bottom lighting for greater assertiveness. Furthermore, it also reduces setup time with JBOX accumulator at the input.

However, the reviewer has an alignment system using high definition sensors and the diaper/roll work option.

The following can be added to the model:

  • Defect pointing software with pre-configured list;
  • Grammage and yield calculation software;
  • Data integration software with ERP;
  • Manual or electric cross-cutting system;
  • Defect identification label application system;
  • Integrated weighing system;
  • Digital ruler for width monitoring;
  • Electronic meter counter and 7’ or 10’ HMI.

In conclusion, like the previous ones, it guarantees standardization, process automation and cost reduction.

Tubular reviewer

We have developed two tubular reviewers: the REV 500 – iConcept View and the REV550 – iConcept View. Both are machines designed for the weaving sector, with compact tables, which aim to avoid the loss of raw material after the processing process.

However, the REV 550 allows simultaneous inspection of both sides of the raw tubular mesh through the double table. In this way, it guarantees agility in the revision process and allows the correction of problems in weaving, being 150% more productive than simpler revision machines.

Both ensure reduced operational costs, reduced setup time and process standardization and automation.

Are you curious and want to know more about our portfolio? So Click here to download our catalog for free.

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Delta Equipamentos was born out of the need for textile industries to optimize their production, aiming for greater competitiveness and constant updating in the globalized market. We offer innovative products and customized solutions, meeting the expectations and needs of our customers.