A preventive maintenance program is a strategic practice for any textile industry. Using this tool helps prevent impacts on daily operations and future losses.
In other words, the lack of this planning contributes to an increase in risks and the emergence of factors that can cause failures during the process. Thus causing unexpected downtime and waste.
So, if your industry suffers from these problems, read on! In this text we have gathered more details about the importance of this practice and tips on how to apply it.
Let’s go?
Current textile industry overview: why is preventive maintenance important?
The textile industry is one of the fastest growing today! It is no coincidence that it is ranked 5th largest in the world and 4th in the clothing segment, according to Abit. And preventive maintenance only contributes to this development.
It’s that simple! The more productivity, the more evolution and market prominence.
With a production of more than 2 million tons (in 2021), it is possible to consider the importance of machinery performance, right?
Now, imagine how much this number would not increase if all industries had an efficient preventive maintenance program. Revenue would certainly exceed R$ 190 billion(most recent data from the sector).
This type of maintenance also has a very important impact on the competitiveness of industries.
Currently, there are more than 22 thousand formal production units, across the country, competing for consumers’ attention. In this race, whoever is capable of producing quickly, efficiently and with quality comes out ahead!
In times of crisis and market instability, it is even more indispensable. For example, with current global conflicts, it is normal for input prices to change.
This uncertainty demands more from productivity to reduce the effects of this scenario. This way, it will be possible to avoid losses in the long term, especially when the production rate returns to normal.
In short, preventive maintenance is nothing more than continuous monitoring of equipment performance. Here, are predicted when wear will occur, ensuring greater control and planning.
And Industry 4.0 arrives to improve and collaborate with management assertiveness of maintenance. With the data provided by smart and connected machines, it is possible anticipate scenarios and avoid damage.
Read also: Discover the types of industrial maintenance
Gains offered by the textile preventive maintenance program
Preventive maintenance of industry equipment ensures that it works in ideal conditions for longer. In other words, with better performance and fewer failures.
With a carefully designed program, maintenance tasks can now be performed routinely. The goal is to avoid larger and more serious corrections in the future by identifying times for replacement and maintenance.
For a company that depends on the proper functioning of different equipment, as is the case in the textile industry, it is essential to have a clear idea of the status of these assets.
From textile preventive maintenance, managers periodically monitor their equipment. Thus, carrying out measurements and monitoring that guarantee the completeness of operations.
That is, with information about the operation in real time, thanks to Industry 4.0, it is possible to set up a program that contributes to productivity and efficiency.
An unexpected failure can mean overtime costs for technicians, the purchase of expensive parts and production delays. Instead of responding to emergencies, preventive maintenance is very cheaper and fasterthan major corrections.
With a detailed plan, the equipment will function productively. Therefore, the lifespan of physical assets will be extended, also increasing employee safety.
Therefore, a preventive maintenance program keeps disruption to operations to a minimum. Therefore, it saves time and money by properly taking care of the factory floor.
In conclusion, preventive maintenance is fundamental to the development, marketing prominence and financial health of the industry, regardless of the context.
Tips on how to implement a preventive maintenance program in the textile industry
More important than carrying out maintenance is organizing and planning a preventive program.
This allows the manager more time to focus on business strategy, thinking about improvements and managing the team. Furthermore, it helps with knowledge of the equipment by facilitating the development of intervention and measurement histories.
To do this, start by carrying out the OEE calculation to understand the effectiveness of the equipment.
Overall Equipment Effectiveness is one of the main indexes for the maintenance sector. It analyzes industrial productivity by balancing machinery availability with quality.
With it, you can identify:
- Maximum production of machines;
- Equipment that produces more and less;
- Losses generated by equipment.
To make this calculation, simply follow the formula:availability x performance x quality = OEE index. Ideally, the result should be as close to 100% as possible!
Then, consider investing in management tools. They are essential in the execution of this planning by eliminating the use of numerous paper work orders, certificates and guarantees.
Simple and intelligent platforms can do this work, generating complete maintenance plans that can be adapted to the needs of your business.
Also invest in staff training and the advance and planned purchase of spare parts. And of course, count on smart machines, combined withIndustry 4.0, to generate data.
Although all of this may seem like a big investment, remember the negative points generated by equipment downtime. Such as, risks of accidents, low efficiency and other compromised operations.
These problems can generate more expenses, being detrimental to the company’s success. So it’s time to become proactive instead of reactive! The savings, safety and productivity quickly pay off the investment.
Next step
As discussed throughout the text, the preventive maintenance program for textile machines is important to maintain the performance and development of the industry.
Advance planning collaborates with the organization of operations, in order to avoid the impacts of interventions.
Therefore, thinking about contributing to this process, we developed a spreadsheet. It will help you plan and monitor the maintenance schedule for textile machinery.
So clickhere and download the material now! Find out how to have centralized information and a simple and efficient maintenance plan.
