Rovitex reduces losses and optimizes production with solutions from Delta Máquinas Têxteis
The Company has Packaging Machines, Sample Washers, Relaxers and Revisers and guarantees increased production quality at various stages of the manufacturing process.
Having been in the market for almost 40 years, Rovitex is one of the main Brazilian companies in the textile sector
In its verticalized production, it has processes that include:
- Cotton production;
- Sales of rolls of mesh;
- Ready-made pieces sold via retail and own stores with the seven brands.
There are more than 2,000 employees and more than 20,000 orders delivered every month.
One of the company’s initiatives is constant investment in technology to the industrial park. Therefore, he invested in Delta Máquinas Têxteis solutions, a Brazilian company specialized in textile automation.
Investment by Rovitex in textile technology
Rovitex currently has four spans of reviewers, who work on reviewing/cutting the fabrics that come out of the Branches. As well as two Relaxers, which eliminate the traditional process of resting the meshes. Furthermore, a Sample Washer used in the product testing area and an Automatic Wrapper, which speeds up the final process of packaging rolls of mesh.
The search for better use of resources and increased productivity led the company to invest in automation solutions for textile production.
“Delta offered us what we were looking for and with the equipment we have proven to get the results we expected. We have a reliable and secure partnership throughout the process ”, says Jardel de Oliveira, textile manager at Rovitex.
It’s about 24 tons of knitwear per day leaving the company’s factory. Edson Korin, processing coordinator, highlights that, with the solutions from Delta Máquinas Têxteis, it was possible to reduce 1.5% of losses in the production and packaging processes. The return of mesh rolls also fell by 80%
. “We gain safety and process automation with parts made from Rama. Now we have integrated and automated information. With the sill wrapper, we optimize the finishing process and have super-fast delivery ”, highlights.
In addition to the improvement in fabric finishing quality with the support of the proofreading machines, the roll packaging process has also become faster.. Before the implementation of the Delta Wrapper, it was possible to wrap one roll per minute. At the moment, there are 2.5 rolls finished at the same time.
The impacts of the Delta Máquinas Têxteis Sample Washer
The product testing area was also automated. Com base em um equipamento antigo e que já não estava mais em uso na Rovitex, a Delta desenvolveu a Sample Washer .
“Today the washing machine imitates the home washing and automation process, with much higher quality and in just 15 minutes. All this in hot water, with a more severe process than the home test, which provides us with more precise data on the percentage of mesh shrinkage, for example”, explains Larysse Almeida, responsible for the company’s Quality area.
With the washer, up to 5 fabrics are tested at the same time and the data on shrinkage percentage helps in the production of higher quality pieces for the end consumer.
“Today we are present in different company processes and our consultative support has been a differentiator in strengthening this partnership. We can deeply understand the client’s challenges and needs and work towards continuous improvement. It is a challenge and a great opportunity to work together with a company as renowned as Rovitex. ”, highlights Fábio Kreutzfeld, CEO of Delta, about the importance of the partnership with Rovitex.
Check out more details in the video below!
https://youtu.be/0cYAjZg-ER8?feature=shared Invista no maquinário adequado às necessidades do seu negócio e encontre os resultados que você espera para sua indústria têxtil
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