Result was achieved by the Objeto Brasil industry, investment in automation in the shrinkage and twist testing process on fabric samples Textile industry that operates with its own brands, Doce Trama, Sofie and Lisamour and private label for players such as Renner, Pernambucanas, Marisa and C&A, Objeto Brasil invests in development and technology to optimize its production. And it was with the support of a solution from Delta Máquinas Têxteis that the company recently made a change to the shrinkage and twist testing process on fabric samples. By replacing conventional washers and dryers with a DWM555 Sample Washer, produced by Delta, Objeto Brasil reduced testing time from three hours to just 15 minutes. In addition to time, the automation of the process guaranteed a 75% monthly reduction in network consumption and a reduction in the electricity bill, together with the improvements resulting in monthly savings of more than R$ 15,000.00. The DWM555 Sample Washer is one of more than 50 solutions that are part of the Delta Máquinas Têxteis portfolio, which currently has more than 300 customers in its portfolio, located in Brazil and nine other countries in Latin America.
“We bring to our customers the most innovative technology for the textile industry, and with this we guarantee more automated, sustainable, agile, assertive and competitive processes. In crisis scenarios, investments in Delta solutions are bringing highly representative savings to companies”, highlights Fábio Kreutzfeld, managing partner of Delta.
Understand process evaluation and investment
The Delta machine used at Objeto Brasil determines, through washing, centrifugation and drying cycles, the percentage of mesh shrinkage. This facilitates monitoring of the production process, which results in greater product quality control. Therefore, the DWM555 Sample Washer provided the company with a standardized, automated process with quick response.
Understand process evaluation and investment
The Delta machine used at Objeto Brasil determines, through washing, centrifugation and drying cycles, the percentage of mesh shrinkage. This facilitates monitoring of the production process, which results in greater product quality control. Therefore, the DWM555 Sample Washer provided the company with a standardized, automated process with quick response.
“The main problem was the lack of productivity in dressing/cutting. The installed production capacity was twice what was actually capable of producing. The monthly consumption of mesh to carry out the tests was also very high: around 660 kg”.
According to the executive, the lack of qualification of raw materials led to constant interference in subsequent processes and considerably increased the number of reprocessings.
About Objeto Brasil
Founded in 2002 in Pomerode (SC), Objeto Brasil is a textile industry that develops adult, youth and plus size women’s fashion collections with the brands Doce Trama, Sofie and Lisamour. In addition, it operates with a private label, producing on a large scale for large Brazilian retailers, such as Renner, Pernambucanas and Marisa. There are more than 14 thousand square meters to produce more than 500 thousand pieces per month and more than 400 employees involved in the company’s day-to-day operations.
About Delta Máquinas
Founded in 2007 in Pomerode (SC), Delta Máquinas Têxteis is a reference in technology for optimizing industrial textile production through the development of machines, equipment and software. There are more than 50 products in its portfolio, applied to the flat weaving, circular knitting, printing, finishing and manufacturing processes. Delta also develops exclusive automation projects, according to the needs of its customers. Focusing on industry 4.0, aligning automation, data management and standardization of intelligent processes, it has more than 300 customers located in Brazil, Argentina, Paraguay, Peru, Ecuador, Colombia, El Salvador, Honduras, Guatemala and Mexico. Do you want impressive productivity results, cost reduction and increased quality of the final product?
