{"id":31610,"date":"2024-06-25T10:00:59","date_gmt":"2024-06-25T13:00:59","guid":{"rendered":"https:\/\/deltamaquinastexteis.com.br\/maintenance-4-0-what-does-it-mean-in-industry\/"},"modified":"2024-09-10T08:32:20","modified_gmt":"2024-09-10T11:32:20","slug":"maintenance-4-0-what-does-it-mean-in-industry","status":"publish","type":"post","link":"https:\/\/deltamaquinastexteis.com.br\/en\/maintenance-4-0-what-does-it-mean-in-industry\/","title":{"rendered":"Maintenance 4.0: what does it mean in industry?"},"content":{"rendered":"
There is a lot of talk about Industry 4.0 and its impact on today’s market. But we also need to reinforce the extensions of this concept, such as maintenance 4.0. In turn, it improves already known processes in order to guarantee operational efficiency and availability of industrial assets.<\/span><\/i><\/p>\n Are you curious? So read on to understand a little more about the subject, as well as its effects, applications and advantages. <\/span><\/i><\/p>\n Let’s go?<\/span><\/i><\/p>\n Maintenance 4.0 is directly related to the concept of<\/span> Industry 4.0<\/span><\/a>. Here, the technologies of the Fourth Industrial Revolution are applied to ensure the correct supervision of the industry’s main assets.<\/span><\/p>\n In other words, these tools are used to ensure real-time monitoring,<\/span> predicting machinery failures<\/b>, for example.<\/span><\/p>\n According to an<\/span> article<\/span><\/a> on the subject, the main objective is to use the 4.0 principles to benefit from more effective control with the help of optimization and connection.<\/span><\/p>\n But for this to happen, it is necessary to combine the concepts of preventive and predictive maintenance and rely on intelligent monitoring and systems integration. <\/span><\/p>\n In this way, it will be possible to obtain data from industrial machinery and equipment in order to<\/span> prevent repairs before they become losse<\/b>s.<\/span><\/p>\n Remember that <\/span> preventive maintenance<\/span><\/a> anticipates possible defects in order to prevent them. This practice generally includes activities such as scheduled inspections, cleaning and intervention applications. <\/span><\/p>\n This helps to ensure that the equipment functions correctly, extending its useful life and reducing repair costss.<\/span><\/p>\n Predictive maintenance, on the other hand, is based on data and analysis in order to develop a diagnosis of the<\/span> machine<\/span><\/a>. This helps predict when failures will occur, allowing maintenance to be carried out only when necessary.<\/span><\/p>\n Here, continuous monitoring is carried out to identify wear patterns and thus increase equipment efficiency and availability.<\/span><\/p>\n In conclusion, maintenance 4.0 is the<\/span> evolution of traditional methods!<\/b> It relies on 4.0 technologies to meet the challenges and demands of today’s industry.<\/span><\/p>\n In other words, the main objective is<\/span> to optimize maintenance processes, reduce costs and improve operational efficiency.<\/b> And this is only possible thanks to data-driven<\/span> industrial maintenance<\/span><\/a> management.<\/span><\/p>\n Read also:<\/span> Learn about the types of industrial maintenance<\/span><\/a><\/p><\/blockquote>\n It is worth highlighting the concept of I<\/span>ndustry 4.0<\/span><\/a> to better contextualize maintenance 4.0 and thus understand its impacts. After all, the second is a direct extension of the first.<\/span><\/p>\n The so-called \u201cFourth Industrial Revolution\u201d concerns the integration of advanced digital technologies and<\/span> automation.<\/span><\/a> industry. The aim is to guarantee <\/span>improving processes and increasing productivity<\/b>.<\/span><\/p>\n It is precisely the connectivity of equipment that allows processes and people to be optimized. As a result, industrial resources start to work in harmony, generating agility and operational quality.<\/span><\/p>\n After all, it is through the collection and easy access of data that it will be possible to generate insights that contribute to improvement strategies and actions.<\/span> And that’s exactly what Maintenance 4.0 promotes.<\/b><\/p>\n Technologies such as<\/span><\/p>\n These tools provide greater automation, real-time data exchange, system integration, operational efficiency and even product customization. <\/span><\/p>\n Industry 4.0 transforms the way <\/span> factories<\/span><\/a> operate, making processes more efficient and productive.<\/span><\/p>\n After all, with everything connected, it’s possible to get a macro view of the entire textile industry. This, of course, makes it easier for management to make strategic decisions and, consequently, the <\/span>developing competitive differentials<\/b>.<\/span><\/p>\n Read also:<\/span>Textile industry in Brazil: an overview<\/span><\/a><\/p><\/blockquote>\n Maintenance 4.0 in the textile industry guarantees numerous advantages that translate into gains in competitiveness. For example:<\/span><\/p>\n In addition, the aforementioned article highlights the advantage of<\/span> information mobility<\/b>. Intelligent maintenance allows for a more proactive approach capable of improving <\/span>reliability<\/span><\/a> of operations.<\/span><\/p>\n For example, with the<\/span> Internet of Things<\/b> it is possible to collect and exchange information between machines remotely. Maintenance 4.0 benefits from electronic devices and sensors connected to the internet to monitor equipment. <\/span><\/p>\n IoT is even essential for strategic maintenance management. With it, data can be arranged in graphs and <\/span>indicators<\/span><\/a> that help analyze efficiency and failure. <\/span><\/p>\n In a real-time reading, the study helps with the application of adjustments and the availability of equipment.<\/span><\/p>\n Cloud Computing<\/b><\/span> facilitates the storage and access of data, computers and other servers. This contributes to the creation of a large network of shared information.<\/span><\/p>\n Meanwhile,<\/span> Big Data<\/b> collaborates with operational control. The data generated is organized and analyzed in real time. This helps to predict patterns and establish effective decision-making.<\/span><\/p>\n Finally, another<\/span> article<\/span><\/a> also mentions <\/span> Augmented Reality<\/b> as a complete tool that collaborates with:<\/span><\/p>\n <\/p>\n The examples cited above only reinforce the impact of applying technology in Maintenance 4.0 on operational effectiveness. <\/span><\/p>\n After all, with the<\/span> quality and reliability<\/b> of the data provided, it will be possible to increase equipment availability, maintenance downtimes and the useful life of the equipment.<\/span><\/p>\n But in order to apply this concept, it is first necessary to develop a Maintenance Planning and Control (MCP) that encompasses these tools. <\/span><\/p>\n In other words, it will be responsible for<\/span> ensuring the scalability of the implementation of these new technologies<\/b>.<\/span><\/p>\n To do this, according to the first article, you need to follow these steps:<\/span><\/p>\n The MCP must therefore be able to integrate strategy, processes, people and the management system. This plan needs to consider the collaboration between these points in order to guarantee an organized change. <\/span><\/p>\n In other words, it will have to structure maintenance management to promote<\/span> correct integration with<\/b> 4.0 technologies<\/b><\/a>.<\/span><\/p>\n After all, there is no point in applying these tools to maintenance processes without strengthening the organizational culture and everyone’s commitment to the changes.<\/span><\/p>\nWhat is maintenance 4.0?<\/b><\/h2>\n
Remember the definition of Industry 4.0<\/b><\/h3>\n
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How does this concept relate to industry?<\/b><\/h2>\n
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How to apply maintenance 4.0?<\/b><\/h2>\n
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