{"id":31433,"date":"2024-11-05T10:00:39","date_gmt":"2024-11-05T13:00:39","guid":{"rendered":"https:\/\/deltamaquinastexteis.com.br\/reliability-centered-maintenance-mcc-understand-its-advantages-and-how-to-apply-it-in-the-textile-sector\/"},"modified":"2024-11-05T09:29:01","modified_gmt":"2024-11-05T12:29:01","slug":"reliability-centered-maintenance-mcc-understand-its-advantages-and-how-to-apply-it-in-the-textile-sector","status":"publish","type":"post","link":"https:\/\/deltamaquinastexteis.com.br\/en\/reliability-centered-maintenance-mcc-understand-its-advantages-and-how-to-apply-it-in-the-textile-sector\/","title":{"rendered":"Reliability Centered Maintenance (MCC): advantages and how to apply"},"content":{"rendered":"
Reliability Centered Maintenance is a maintenance <\/span><\/i>management approach<\/span><\/i><\/a> of industrial assets. MCC helps reduce failures, increasing the useful life of equipment. <\/span><\/i><\/p>\n This maintenance strategy can be applied in textile industries, bringing different benefits.<\/span><\/i><\/p>\n In this article you will see, in more detail, what MCC is, how this strategy works and its main advantages. <\/span><\/i><\/p>\n Let’s go?<\/span><\/i><\/p>\n What is Reliability Centered Maintenance?<\/b><\/p>\n <\/p>\n Reliability Centered Maintenance (MCC), or Reliability Centered Maintenance (<\/span>RCM<\/span><\/a>), is a<\/span> maintenance planning method<\/b>.<\/span> <\/p>\n It was created in the aeronautical industry in the mid-1960s and later adapted to various industries and military branches.<\/span><\/p>\n The role of MCC is<\/span> to direct maintenance efforts<\/b> to components and systems in which reliability is fundamental.<\/span><\/p><\/blockquote>\n To this end, it seeks to guarantee performance, safety and environmental preservation at a better cost-benefit ratio. <\/span><\/p>\n MCC identifies the critical functions of equipment and evaluates the consequences of their failures, allowing the definition of the most appropriate<\/span> maintenance<\/span> <\/a>strategies. <\/span>Such as preventive, <\/span>predictive or corrective maintenance<\/b> <\/p>\n . Com isso, reduz as consequ\u00eancias e efeitos significantes de um problema. <\/span><\/p>\n According to an<\/span> ABEPRO article<\/span><\/a>, it is able to prioritize the needs of the production process and not the component or equipment in isolation.<\/span> However, the main benefit of this approach is that it enables the implementation of a more effective<\/span> preventive maintenance process, <\/b>based on a detailed and structured analysis.<\/span><\/p>\n Furthermore, another objective of MCC is to reduce the industry’s Life Cycle Cost of Assets, also known as LCC (Life Cycle Cost). <\/span><\/p>\n This metric is the sum of all costs of the asset,<\/span> design, installation, operation, maintenance and disposal<\/b>.<\/span><\/p>\n By adopting MCC, organizations are able to not only reduce maintenance costs, but also reduce the total cost of operating the asset throughout its useful life. <\/span><\/p>\n Furthermore, MCC<\/span> increases system reliability<\/b> and optimizes equipment functional efficiency.<\/span><\/p>\n The detailed analysis provided by MCC offers a structured and trackable approach. This is essential for choosing the <\/span>optimal preventive maintenance<\/span>,<\/a> based on an in-depth investigation of failure modes and their causes.<\/span><\/p>\n <\/a><\/p>\n Reliability Centered Maintenance (MCC) is made up of<\/span> 4 types of maintenance<\/span><\/a> which can be applied according to the needs of industrial assets. They are:<\/span><\/p>\n <\/p>\n Each of these modalities aims<\/span> to keep the industry’s assets in operation<\/b>. No entanto, para escolher a manuten\u00e7\u00e3o adequada, \u00e9 essencial entender claramente a fun\u00e7\u00e3o do equipamento em quest\u00e3o. <\/span><\/p>\n This understanding allows <\/span>you to map crucial aspects related to failures<\/b>, such as:<\/span><\/p>\n <\/p>\n This mapping is essential to achieve the 3 main objectives of the Reliability Centered Maintenance Program, as highlighted by the<\/span> Engeles website<\/span><\/a>:<\/span><\/p>\n <\/p>\n To carry out this mapping effectively, it is necessary to apply<\/span> Failure Modes and Effects Analysis (<\/b>FMEA<\/b><\/a>)<\/b>.<\/span> <\/p>\n This analysis evaluates the production process and its failures, using the calculation of the Risk Priority Number (NPR), which classifies a failure into three categories:<\/span><\/p>\n <\/p>\n Based on these evaluations and classifications, the industry can make more accurate and assertive decisions. This ensures the successful implementation of Reliability Centered Maintenance. <\/span><\/p>\n <\/a><\/p>\n We can use as an example a case study mentioned in the ABEPRO article, already highlighted previously. It analyzes an asset that requires reliability for a packaging industry. <\/span><\/p>\n After applying the entire Reliability Centered Maintenance process, the asset’s monthly average, which was 28 failures, was reduced by<\/span> 47% in monthly incidence<\/b>. Chegando, assim, ao n\u00famero de 15 falhas\/m\u00eas. <\/span><\/p>\n And after applying continuous improvement to this plan, in the third year of study, failure modes<\/span> achieved an 80% reduction<\/b>!<\/span> If we apply this example to the<\/span> textile sector<\/span><\/a>, we can see several advantages, such as:<\/span><\/p>\n Performing MCC brings more safety to the processes,<\/span> predicting risks and increasing maintenance effectiveness<\/b>.<\/span> <\/p>\n This security extends to both machine operators and the equipment itself. <\/span><\/p>\n By mapping information, control becomes more efficient, allowing the choice of the best maintenance practices to be adopted. <\/span><\/p>\n This results in superior<\/span> operational<\/span><\/a> performance in the industry, which, in turn, reflects positively<\/span> on all other processes<\/b>.<\/span><\/p>\n By adopting the best maintenance practices, it is possible to ensure a more significant return on invested capital. AND <\/span>avoid unnecessary costs<\/b> for unforeseen repairs!<\/span><\/p>\n All these benefits directly influence the <\/span>useful life of the equipment<\/b>. With greater attention to the maintenance process and guaranteed reliability, the lifespan becomes much longer <\/span><\/p>\n Read also:<\/span> How can the maintenance sector contribute to the efficiency of textile production?<\/span><\/a><\/p><\/blockquote>\n <\/p>\n Before implementing MCC,<\/span> 7 questions<\/b> about each item under review or critical analysis should be answered, with the objective of preserving the function of the production system.<\/span> <\/p>\n According to another <\/span>ABEPRO study,<\/span><\/a> they are as follows:<\/span><\/p>\n <\/p>\n In summary, to apply Reliability Centered Maintenance (MCC) in industry, the first step is to <\/span>define the sector and equipment that will be analyzed<\/b>.<\/span> <\/p>\n It is recommended to choose machinery that plays a crucial role in the company’s operation.<\/span><\/p>\n After this selection, it is important<\/span> to consider the functions and parameters <\/b>that determine the reliability of the equipment.<\/span> The next step is to<\/span> identify possible faults<\/b> that the machinery may present.<\/span> <\/p>\n That is, from problems that completely compromise its functioning to partial failures that can reduce its performance.<\/span><\/p>\n Then, by evaluating the effects of failures through FMEA, it will be possible<\/span> to select the most appropriate maintenance<\/b> strategy for each situation.<\/span> It is essential to remember that this<\/span> machine maintenance<\/span><\/a> plan must be reviewed regularly to ensure that the results are satisfactory.<\/span> <\/p>\n <\/a><\/p>\n Reliability-Centered Maintenance is a very beneficial practice for all types of industry, and this is no different for the textile sector. <\/span><\/p>\n Your industry can make the production process much<\/span> more efficient and safe<\/b>, and have<\/span> significant cost<\/span> <\/a>savings.<\/span> <\/p>\n And smart<\/span> textile machines<\/span><\/a> play a key role in the efficiency of Reliability Centered Maintenance due to<\/span> data generation<\/b>.<\/span> <\/p>\n They allow continuous monitoring of performance and operating conditions. <\/span><\/p>\n Real-time data collection enables early<\/span> identification of failures,<\/b> while analysis of this data helps recognize performance patterns.<\/span> This helps prioritize corrective actions and implement predictive maintenance,<\/span> reducing downtime and improving asset utilization<\/b>. <\/span>Furthermore, the integration of these machines with management systems facilitates the flow of information between<\/span> production and<\/span><\/a> maintenance teams<\/span>. Which, of course, guarantees an agile response to problems, promoting a more effective allocation of <\/span>resources<\/span><\/a>.<\/span> <\/p>\n The data generated also offers valuable insights for continuous process improvement, in addition to serving as a basis for team training and qualification. <\/span><\/p>\nHow does MCC work?<\/b><\/h3>\n
\n
\n
\n
\n
And what are the advantages of MCC in the textile sector?<\/b><\/h2>\n
1. Greater security in the industry\u2019s operation<\/b><\/h3>\n
2. Better operational performance <\/b><\/h3>\n
3. Reduced maintenance costs<\/b><\/h3>\n
4. Increased machinery life<\/b><\/h3>\n
Tips for applying MCC in your textile industry<\/b><\/h2>\n
\n
Smart textile machines help MCC efficiency<\/b><\/h2>\n