{"id":31084,"date":"2024-12-03T10:00:51","date_gmt":"2024-12-03T13:00:51","guid":{"rendered":"https:\/\/deltamaquinastexteis.com.br\/clothing-in-industry-4-0-what-is-the-real-productive-gain\/"},"modified":"2024-11-28T10:09:03","modified_gmt":"2024-11-28T13:09:03","slug":"clothing-in-industry-4-0-what-is-the-real-productive-gain","status":"publish","type":"post","link":"https:\/\/deltamaquinastexteis.com.br\/en\/clothing-in-industry-4-0-what-is-the-real-productive-gain\/","title":{"rendered":"Clothing in Industry 4.0: what is the real productive gain?"},"content":{"rendered":"

Have you noticed the advantages of manufacturing in industry 4.0? The textile industry has evolved significantly in recent years, and automation has brought benefits to several companies. <\/span><\/i><\/p>\n

With it, it is possible to optimize processes, increase productivity and even avoid waste. <\/span><\/i><\/p>\n

Want to know how? Continue reading the article<\/span><\/i><\/p>\n

Clothing in industry 4.0: a general context<\/b><\/h2>\n

Clothing in industry 4.0 generated one of the main changes to the production process:<\/span> automation<\/span><\/a>!<\/span> With it, the clothing industry guarantees a series of benefits that<\/span> contribute to competitiveness<\/b> <\/p>\n

. Transformando suas opera\u00e7\u00f5es, as empresas se tornam mais \u00e1geis para enfrentar os desafios do futuro. <\/span><\/p>\n

After all, industry 4.0 is a concept that promotes the digitalization of industrial activities to<\/span> optimize resources<\/span><\/a>, increase <\/span>production<\/span> <\/a>and improve relationships.<\/span> In this model, physical and virtual components are interconnected by automation and digital systems, resulting in a more <\/span>efficient operation<\/b>.<\/span> <\/p>\n

Not surprisingly, according to data presented by <\/span>CNN<\/span><\/a>, <\/span>industry<\/span> <\/a>4.0 innovations can increase industrial productivity by up to 38%!<\/span><\/p><\/blockquote>\n

Not to mention that, for<\/span> 80% <\/b>of organizations, automation, together with other<\/span> technologies<\/span><\/a>, results in reduced costs related to the unavailability and quality of products and services.<\/span> In fact, for a third of industries, the cost per hour of machine downtime is at least <\/span>R$100,000<\/b><\/p>\n

. Nesse contexto, a automa\u00e7\u00e3o surge como uma solu\u00e7\u00e3o eficaz. <\/span><\/p>\n

Thus, manufacturing in Industry 4.0 becomes more <\/span>strategic and intelligent<\/b>, allowing the production of personalized items that meet the needs of the end consumer. <\/span>Furthermore, by<\/span> making decisions in real time,<\/b> based on reliable data, the industry is able to respond to market changes with precision, standing out among the competition.<\/span> <\/p>\n

\"Delta<\/a><\/p>\n

The real productive gain generated by clothing in industry 4.0<\/b><\/h3>\n

With the automation provided by manufacturing in industry 4.0, all these steps are now carried<\/span> out faster and more precisely<\/b>. <\/span>Currently, 4.0 equipment offers a variety of solutions to problems associated with traditional mesh preparation and<\/span> review<\/span> <\/a>methods.<\/span> <\/p>\n

Mesh Checker<\/span><\/h3>\n

For example, the<\/span> Mesh Checker<\/span> <\/a>is capable of monitoring characteristics <\/span>such as width and footage<\/b>, in addition to having a synchronization and stretching system, and a system that guarantees the quality of the roll.<\/span> To add on, it generates a defect map,<\/span> indicating compromised areas in the tissues<\/b><\/p>\n

. Os dados coletados por esse equipamento s\u00e3o armazenados, permitindo que os insumos reprovados sejam devolvidos ao fornecedor devido \u00e0 n\u00e3o conformidade. <\/span><\/p>\n

Mesh relaxer<\/span><\/h3>\n

Then, the fabrics that do not need relaxation are sent to storage, while those that require rest go through the process in a<\/span> Mesh Relaxer<\/span><\/a>. <\/span>This equipment <\/span>completely eliminates the need for a space dedicated to resting the mesh<\/b>. <\/span>And in<\/span> less than ten minutes<\/b>, it completes the roll relaxation process, air conditioning and also provides accurate data on length, width and side cutting area.<\/span><\/p>\n

Data-driven decision<\/span><\/h3>\n

Therefore, like manufacturing in industry 4.0, in addition to accessing accurate information in an online database, it is possible to avoid<\/span> removing the roll<\/span><\/a> from the wrapping due to variations in measurements or manufacturing defects.<\/span><\/p>\n

By controlling this information, you will be able to identify when the raw material does not meet the necessary quality standards, allowing the supplier to be replaced, if necessary.<\/span><\/p>\n

This avoids the use of low quality mesh in production. As a result, it eliminates the production of second-line pieces, which end up being sold at lower prices, <\/span>resulting in lost revenue<\/b>.<\/span><\/p>\n

Watch the video below to understand the productive gains of these solutions in practice!<\/span><\/p>\n