{"id":30589,"date":"2024-01-31T10:00:02","date_gmt":"2024-01-31T13:00:02","guid":{"rendered":"https:\/\/deltamaquinastexteis.com.br\/production-management-learn-how-to-optimize-in-the-textile-industry\/"},"modified":"2024-04-29T08:08:15","modified_gmt":"2024-04-29T11:08:15","slug":"production-management-learn-how-to-optimize-in-the-textile-industry","status":"publish","type":"post","link":"https:\/\/deltamaquinastexteis.com.br\/en\/production-management-learn-how-to-optimize-in-the-textile-industry\/","title":{"rendered":"Production management: learn how to optimize in the textile industry"},"content":{"rendered":"
Production management needs to be carried out efficiently, especially in the textile industry. After all, here, an error can cause the loss of material that will need to be sold at a lower value or discarded.<\/span><\/i><\/p>\n Although many organizations believe that their processes are efficient, in most cases, they could still be optimized. Especially when using technology to <\/span><\/i>quality control, process automation and data management<\/i><\/b>.<\/span><\/i><\/p>\n With this in mind, in this text we have gathered tips on how to optimize the stages of the textile production process. Continue reading to find out!<\/span><\/i><\/p>\n <\/p>\n Optimizing production management in the textile industry is a strategic practice! After all, she is responsible for <\/span>planning, organization and control of processes<\/b>. <\/span> <\/p>\n In this way, it has a direct impact on productivity,<\/span> cost reduction<\/span><\/a>, quality of final products and better use of resources.<\/span><\/p>\n Therefore, it is her role to ensure constant improvement and improvement of results. Therefore, the investment and application of modern practices <\/span>technologies<\/span><\/a> and intelligent equipment must be researched and analyzed,<\/span><\/p>\n And innovation, encouraged by<\/span> Industry 4.0<\/span><\/a>, provides competitive advantages to the factory, ensuring market evolution.<\/span> <\/p>\n It is worth remembering that this concept refers to the use of technological tools and solutions for the automation of production processes. In this context, digitalization is essential for <\/span>standardization of the entire textile chain<\/b>.<\/span><\/p>\n In other words, digital systems are used to generate interconnection between <\/span>machines<\/span><\/a>. The objective is to make production more intelligent and efficient thanks to <\/span>the generation of real data<\/b>. <\/span> <\/p>\n Therefore, here, tools such as cloud computing, 3D printing, Big Data, Augmented Reality,<\/span> Artificial Intelligence (AI)<\/span><\/a>, contribute to production efficiency.<\/span><\/p>\n In fact, according to data presented by the<\/span> Industry Portal<\/span><\/a>, the Industry 4.0 market could reach<\/span> US$5.62 billion in Brazil by 2028<\/b>! This number only reinforces the competitive impact of the concept on national industries.<\/span> <\/p>\n In summary, optimizing production management generates benefits such as:<\/span><\/p>\n Therefore, we have separated information about the functioning of the clothing production stages corresponding to truly efficient management. See below examples and tips for inspiration!<\/span><\/p>\n The first step in the production process is receiving rolls from suppliers. Here, as soon as they arrive, production management <\/span>you need to make sure they pass an inspection<\/b>. <\/span> <\/p>\n The objective is to ensure that what was established during the purchase, and in the technical sheet, is correct. It is necessary to evaluate characteristics such as tone, weight, shrinkage, weight and width.<\/span><\/p>\n After verification, if the fabric is approved, it goes to the next step. When something is not as agreed, it goes back to the supplier. This way, losses are avoided and quality is assured.<\/span><\/p>\n Read also: <\/span>Textile samples: how to optimize the washing process in industry?<\/span><\/a><\/p><\/blockquote>\n This step is a complement to the previous one. Here, efficient production management encourages wider inspection to <\/span>control quality<\/span><\/a>. <\/span> <\/p>\n In other words, possible defects, compromise of useful area, qualification and quantification are checked. As well as a physical analysis of quality standards in each of the rolls.<\/span><\/p>\n One way to evaluate them is by reviewing fabrics with <\/span>Delta M\u00e1quinas T\u00eaxteis Reviewers<\/span><\/a>. This is a practice that was not applied in the textile industry. That is, the materials passed to the next phases of the production process <\/span>without checking their quality and finishing.<\/b><\/p>\n The lack of this<\/span> review<\/span><\/a> generated problems during spreading due to<\/span> dimensional errors<\/b>, contributing to waste and increased expenses. Which, of course, also caused quality problems in the final product.<\/span><\/p>\n In certain traditional processes, this step is only done when infesting. However, initial inspection is essential to obtain accurate information regarding shrinkage and twisting, for example.<\/span><\/p>\n Again, in case of failure, the fabric can be returned to the supplier for non-compliance. <\/span><\/p>\n Once approved, if they need relaxation they are forwarded to the process. And when they don’t, they can go straight to storage.<\/span><\/p>\n Using this process it is also possible<\/span> to quantify the defects and analyze what the impacts will be in the next steps<\/b>.<\/span><\/p>\n Read also: <\/span>Textile product quality problems: how to solve them?<\/span><\/a><\/p><\/blockquote>\n Mesh resting, also known as relaxing, is a familiar process for production management. <\/span><\/p>\n In this phase, the fabrics are stretched on surfaces for <\/span>24 to 48 hours<\/b> to check the width and length. However, traditionally it is done manually. <\/span><\/p>\n However, with the help of technology and efficient equipment, it is possible to guarantee even more productivity at this stage. The <\/span>Mesh and Fabric Relaxer<\/span><\/a>, for example, thanks to automation, ensures that the process occurs at a <\/span>speed of 30 meters per minute<\/b>.<\/span><\/p>\n Furthermore, with it, it will be possible to monitor and generate important information for the infestation. This innovation<\/span> eliminates conventional resting<\/b> and promotes immediate relaxation from roll to roll.<\/span> <\/p>\n All of this is based on a series of<\/span> real data<\/b> on the width, footage, grammage and roll yield that can be integrated into the ERP.<\/span><\/p>\n The spreading is the stage related to preparation for cutting. During the process, the fabric is placed in flat, aligned layers to facilitate cutting. For it to be done properly, there needs to be a <\/span>standardization<\/span><\/a>in the process.<\/span> <\/p>\n Therefore, the use of the Relaxer and intelligent <\/span>automation equipment<\/span><\/a> They are essential for reducing failures and optimizing management. Thus, large-scale production will gain <\/span>greater agility, reliability and profitability<\/b>.<\/span><\/p>\n This is the final stage and, like the others, it needs care. However, when you already have an inspected raw material in your hands, with stabilized dimensions and assured fabric quality, <\/span>It is much simpler to obtain parts without flaws and defects. <\/b><\/p>\n Furthermore, problems such as the generation of second quality parts are<\/span>practically eliminated<\/b>. After all, efficient quality control does not allow defective fabrics and knitwear to pass through.<\/span><\/p>\n It’s that simple! The use of intelligent solutions, which <\/span>follow the Industry 4.0 concept<\/b>, contribute to the optimization of management. The machines and equipment mentioned are an example of<\/span> strategic investment<\/b> to eliminate possible errors,<\/span> waste<\/span><\/a>, costs and lack of productivity.<\/span><\/p>\nWhy optimize production management in the textile industry? <\/b><\/h2>\n
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1. Receiving<\/b><\/h3>\n
2. Quality control<\/b><\/h3>\n
3. Relaxation and Spreading<\/b><\/h3>\n
4. Cut<\/b><\/h3>\n